How to Repair a Damaged Tent
While we offer a full warranty and repair services on our products, sometimes damage can occur while on a trip, and being prepared to make effective field repairs can save the day and prevent a good trip from turning bad.
Field repairs are often necessary and having a repair kit on-hand is always a smart idea.
A small tear in a tent can worsen quickly, but it’s easy to repair even on the trail. Carry mending materials with you to keep your tent secure.
Materials: repair tape, seam sealer/tent patch kits. We use and recommend McNett Gear Aid Field Repair Kits, found at http://www.gear-aid.com
Time: 10 minutes to 1 hour, depending on the damage.
Most rips, tears, and leaks occur because a tent has been pitched too rigidly; find ways to set up your tent so that it can flex in high wind conditions. Always use shock cords. Check your campsite for dangerous limbs, projecting roots, and sharp rocks that could cause damage; if you must pitch your tent on a hazardous site, pad sharp rocks and clear away debris before pitching it.
Rips and tears. To mend small tears, cover the damaged, on both sides, with adhesive tent patches. Apply a liberal amount of seam sealer around the edges of patches on both sides of the tear, smoothing the edges of the tape carefully to prevent snags and leaks. Patches come in different sizes and shapes. Try to use patches that are at least an inch larger than the rip on all sides. You can use more than one patch on each side if necessary.
Large tears must be sewn closed or patched with repair tape. There are Outdoor Sewing Kits available from Gear Aid. If the tear is in a part of the tent where extra pressure doesn’t matter, turn the top edge of the tear under about 1/4 inch and stitch the turned fabric over the outside of the bottom torn edge, using a sewing awl and strong waxed thread, forming a new seam. Plan your sewing to account for water runoff; turn the edges of the patch to create a shingle effect to shed water, not a shelf to hold it. Make your stitches short and close together; double seams are strongest. To ensure a watertight seal, apply a bead of seam sealer to the bottom edges of the overlap or patch, on the outside of the tent.
Patch holes or tears in tightly stretched areas of the tent with strips of repair tape cut at least 1 1/2 inches longer and wider than the damage; if necessary, overlap strips in a shingle pattern to cover the damage completely. Tape both sides of the damaged area, and seal all edges of the tape with seam sealer, inside and out. If the patch isn’t sturdy enough, replace it when you get home with a patch of tent fabric. But the best thing to do is, after your camping trip is over, get your tent to a proper repair shop where more permanent repairs can be done.
Grommets. Tears around grommets require the removal of the old grommet and replacement of the damaged material. This typically requires special tools and presses to accomplish, although there are temporary grommet kits available and it doesn’t hurt to have some on-hand.
Leaks. To stop a leak in the rain fly or upper surface of your tent, apply seam sealer when the fabric has dried out. Leaks in the floor are probably the result of tears. Locate and repair the tear; be certain that the ragged part of your seam is on the inside surface of your tent. Seal this seam. To protect the patch, cover it with repair tape. To prevent any further damage to a waterproof floor, use a Footprint under your tent.